Download Maintenance Manual Ottawa 4x2, 6x4 PDF

TitleMaintenance Manual Ottawa 4x2, 6x4
TagsBattery (Electricity) Vehicles Suspension (Vehicle) Anti Lock Braking System Tractor
File Size7.5 MB
Total Pages172
Document Text Contents
Page 1

Layer 1


Table of Contents i
Foreword 1
Introduction 3

The Ottawa Terminal Tractor ............................................................................................ 3
Description ........................................................................................................ 3

Safety Summary ................................................................................................................ 4
Hazardous Conditions ....................................................................................... 4

Diesel Fuel Requirements ................................................................................................. 6
Precautions ....................................................................................................... 6

Emergency Starting ........................................................................................................... 7
Precautions ....................................................................................................... 7
Jump Starting Instructions ................................................................................. 7

Vehicle Towing .................................................................................................................. 9
Precautions ....................................................................................................... 9
Front End Towing (Front Wheels Off the Ground) ............................................ 9
Front End Towing (All Wheels On the Ground) ............................................... 10
Rear End Towing ............................................................................................ 10

Vehicle Modifications ...................................................................................................... 10
Vehicle Identification 11

Location/Description ........................................................................................................ 11
Identification Plate ........................................................................................... 11
Certification Label ........................................................................................... 11
Serial Number ................................................................................................. 11
Engine Serial Number ..................................................................................... 11

Description and Operation 13
Cab/Deck ........................................................................................................................ 13

Construction ............................................................................................................... 13
Cab Mounting and Suspension .................................................................................. 14
Cab Tilting .................................................................................................................. 15
Seating ....................................................................................................................... 17
Instrument Panel Gauges, Controls and Indicators .................................................... 17
Electrical Equipment .................................................................................................. 19
Heating/Air Conditioning ............................................................................................ 19
Accessories and Options ........................................................................................... 19

Chassis ........................................................................................................................... 20
Frame ........................................................................................................................ 20
Powertrain .................................................................................................................. 22
Vehicle Suspension Including Otto-Ride .................................................................... 22
Air System and Brakes .............................................................................................. 24

Brake System ............................................................................................. 24
Anti-lock Brake System (Optional) ............................................................. 28
Automatic Traction Control (Optional) ........................................................ 29

Hydraulic System ....................................................................................................... 29
System Overview ....................................................................................... 29
Boom Components .................................................................................... 30
Cab Tilt Components ................................................................................. 31
Power Steering Components ..................................................................... 32

Fuel System ............................................................................................................... 33
Component Location 35

Chassis/Cab, Left Side .................................................................................................... 35
Ottawa Series, Left Side (4x2 chassis shown) ................................................ 35

Chassis/Cab, Right Side ................................................................................................. 37
Ottawa Series, Right Side (4x2 chassis shown) .............................................. 37

Chassis/Cab, Front/Rear ................................................................................................. 38
Ottawa Series, Front/Rear (4x2 chassis shown) ............................................. 38

Chassis, Plan View ......................................................................................................... 39
Ottawa Series, Plan View (4x2 chassis shown) .............................................. 39

Page 2

Layer 1


ii Table of Contents
Diagnostic Procedures 41
Safety .............................................................................................................................. 41

Summary ......................................................................................................... 41
Electrical .......................................................................................................................... 41

Guide to Troubleshooting ................................................................................ 41
Basic Gauge Diagnostic Procedure ................................................................ 41

Engine ......................................................................................................................... 43
Starting and Charging ................................................................................ 43

Cab Instruments .......................................................................................................... 44
Low Air Warning ......................................................................................... 44
Ammeter ..................................................................................................... 45
Coolant, Oil and Fuel Gauges .................................................................... 46
Hourmeter .................................................................................................. 47
Speedometer .............................................................................................. 48
Tachometer ................................................................................................ 49
Voltmeter .................................................................................................... 50

Lighting ....................................................................................................................... 51
Backup Light and Alarm, Flood Light ......................................................... 51
Beacon Light .............................................................................................. 52
Clearance, Marker and Tail Lights ............................................................. 53
Daytime Running Lights ............................................................................. 54
Dome Light ................................................................................................. 55
Headlights .................................................................................................. 55
Trailer Auxiliary Power ............................................................................... 56
Transmission Shifter/Fifth-Wheel Control and Panel Lighting .................... 57
Turn Signal, Brake Lights and Emergency Flasher .................................... 58

Accessories and Options ............................................................................................ 59
Accessory Relay ......................................................................................... 59
Air Dryer ..................................................................................................... 59
Cab Tilt Pump ............................................................................................. 60
Heater/Air Conditioning (Optional) ............................................................. 61
Horn ............................................................................................................ 62
Mirrors (Heated/Motorized) ........................................................................ 63
Radio (Optional) ......................................................................................... 64
Windshield Washer .................................................................................... 65
Windshield Wipers ...................................................................................... 66

Hydraulic ......................................................................................................................... 67
Boom ............................................................................................................... 67
Cab Tilt ............................................................................................................ 68
Power Steering ................................................................................................ 69

Mechanical ...................................................................................................................... 70
Brakes ............................................................................................................. 70

Pneumatic ....................................................................................................................... 73
Brakes — Air System ...................................................................................... 73
Cab Air Suspension ......................................................................................... 76

Structural ......................................................................................................................... 77
Chassis ............................................................................................................ 77

Scheduled Maintenance 81
Checklists ........................................................................................................................ 81

Lubrication Points ............................................................................................ 81
Daily Inspection Checklist ............................................................................... 82
Every 250 Hours of Operation ......................................................................... 83
Every 500 Hours of Operation ......................................................................... 83
Every 1,000 Hours of Operation ...................................................................... 83
Every 2,000 Hours of Operation ...................................................................... 83

Page 86

Layer 1


80 Notes
Maintenance manual Ottawa 4x2, 6x4

Page 87

Layer 1


6.1 Checklists – 6 Scheduled Maintenance 81

mm mm mm mm mm mm

6 Scheduled
Maintenance

6.1 Checklists
page –

Lubrication Points


Chassis Lubrication Diagram — Left-Hand Drive

1. Coolant/Antifreeze

2. Engine Oil

3. Slack Adjusters Brake Cam Pivot

4. Front Axle King Pins

5. Tie Rod Ends

6. Transmission Fluid

7. Diesel Fuel

8. Universal Joints

9. Rear Axle Differential

10. Driveline Slip Yoke

11. Hydraulic/Steering Fluid

12. Cab Suspension Latch

13. Spring Shackle Pins

14. Front Wheel Bearings

15. Drag Link Ends

16. Steering Slip Joint


Boom and Fifth-Wheel Lubrication Diagram

17. Boom Pivot

18. Boom Cylinder Bearings

19. Fifth-Wheel Pivot

20. Fifth-Wheel Top Plate

21. Fifth-Wheel Jaws

Side Door Hinge (not shown)

Rear Door Upper Rollers (not shown)

O
T

T
00

01

16

* BOTH SIDES
** BOTH SIDES FRONT AND REAR

1
2

3
14

11

10

13
12

15

*

*
**

4 *

5

6

7

8

9

*

17

* BOTH SIDES

*

O
T

T
00

02

18 *

20 21
19 *
Maintenance manual Ottawa 4x2, 6x4

Page 171

OTT0064b.eps


9.3 Electrical System Circuits – 9 Schematics 165
Turn Signal, Tail, Brake Lights and Emergency Flasher Circuit — Part B

O
T

T
00

64

SL2000 BK
SL2000 BK RD

YW


L
H

T
U

R
N

R
D


S

TO
P

G
N


R

H
T

U
R

N

SL2000 BK

TL2001 TN

TL2001 TN

TL2002 GN

TL2002 GN

BU1000 BK

BU2000 BK/RD

BU2000 BK/RD

BU2000 BK/RD

BU2000 BK/RD

B
U

20
00

B
K

/R
D

PL1000 OE/WE

GD1001 WE

GD1001 WE

GD1001 WE

GD1001 WE

GD1001 WE

GD1001 WE

TRANSMISSION
CASE

GROUND

(NOT USED WHEN
STOP/TURN/TAIL

LIGHT IS COMBINED)

STOPLIGHT
CONNECTOR

TAIL LIGHTS
CONNECTOR

GD1001 WE
G

D
10

01
W

E

G
D

10
01

W
E

PL2000 BE

PL2000 BE

TL2001 TN

BA2002 RD

B
A

20
02

B
U

S
B

A
R

REMOTE
POSITIVE

STUD

CAB ACC
FUSE PARKLIGHTS

RH FRONT
TURN/PARK

PL2000 BE

PL2000 BE
PL

20
00

B
E

TL2001 TN

TL
20

01
T

N

TL2002 GN

TL2002 GN

PL
20

00
B

E
PL

20
00

B
E

TL
20

02
G

N

PL
20

00
B

E
TL

20
02

G
N

TL
20

02
G

N

LH FRONT
TURN/PARK

SL2000 BK
TL2004 GN/WE

TL2003 YW

SL2000 BK

SL2000 BK

RH REAR
STOP/TURN/TAIL

LH REAR
STOP/TURN/TAIL

BACK-UP
LIGHT

TL2004 GN/WE TL2004 GN/WE

TL2004 GN/WE

G
D

10
01

W
E

PL
20

00
B

E
TL

20
04

G
N

/W
E

TL2003 YW TL2003 YW
PL2000 BE

PL2000 BE

TL2003 YW

SL
20

00
B

K

TL
20

04
G

N
/W

E
TL

20
03

Y
W

SL1000 OE/RD

SL1000 OE/RD

REVERSE
85

A
B
E
C
D

86
87 30

R587A
IG1001 YW

IGNITION
85 86
87 30

PR187A

CAB ACC
FUSE STOPLIGHTS

STOP LIGHT
SWITCH

TRAILER
CONNECTOR

STOP LTS

15 A

YWLH TURN

10 A

GN

CIRCUIT
BREAKERS

RH TURN

10 A

CAB ACC
FUSE REVERSE

REVERSE

7.5 A 2

1 2 3 4 5 6 7

PARK LTS

10 A 3
Maintenance manual Ottawa 4x2, 6x4

Page 172

Layer 1


166 9.3 Electrical System Circuits – 9 Schematics
Components

Backup Lamp

Circuit Breaker — Flasher (Cab Accessory Fuse Panel)

Circuit Breaker — Parking Lights (Cab Accessory Fuse
Panel)

Circuit Breaker — Reverse (Cab Accessory Fuse Panel)

Circuit Breaker — Stop Lights (Cab Accessory Fuse Panel)

Circuit Breaker — Left Turn (Trailer Circuit Breakers)

Circuit Breaker — Right Turn (Trailer Circuit Breakers)

Circuit Breaker — Stop Lights (Trailer Circuit Breakers)

Flasher

Headlight Switch

Ignition Relay

Reverse Relay

Stop Light Switch

Stop/Turn/Tail Lamps (Right and Left)

Turn Signal and Headlight Dimmer Switch

Turn Indicator Lamps (Instrument Panel, Right and Left)

Turn Signal/Parking Lamps (Front, Right and Left)

Double-faced Turn/Marker Lights are standard equipment on
vehicles manufactured to FMVSS and CMVSS specifications.
Maintenance manual Ottawa 4x2, 6x4

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