Download WPS PQR A36.20 PDF

TitleWPS PQR A36.20
TagsChemistry Applied And Interdisciplinary Physics Materials Industrial Processes Electric Heating
File Size282.0 KB
Total Pages5
Document Text Contents
Page 1

Company By

Welding Procedure Specification SMAW SAW- B161-PL-001 Date PQR No.(s)
Revision No. Date

Welding Process(es) Type(s)

JOINTS (QW-402) Details

Joint Desing
Root Spacing
Backing Yes No
Backing Material (Type)

Metal Non fusing Metal

Nonmetallic Other

BASE METAL (QW-403)

P-No. Groupo No. To Groupo No.
O

Specificación and tipo/Grade or UNS Number
To specificación and tipe/grade or UNS Number

O
Chemical Analysis and mechaincal properties

To Chemical Analysis and mechaincal properties
Thickness Range:

Base Metal: Groove Fillet
Maximun pass Thickness 1/2 in. (13 mm) (yes) (No)

Other

FILLER METAL (QW-404)

Espec. No. (SFA)
AWS No. (Class)
F-No
A-No.
Size of filler Metals

Filler Metals Product form

Supplemental Filler Metal
Weld Metal

Thickness Range: Groove
Fillet

Electrode-Flux (Class)
Flux Tipe
Flux Trade Name
Consumable Insert
Other

*Each Base Metal - filler metal combination should be recorded individually.

X

Alambre

NO

***
ALL

ASTM A36

HL INGENIEROS S.A para CEMENTOS PANAM Omar Pinilla

01/04/2014
0

SMAW / SAW Manual / Semi-automatic

NA

NA NA

1/8" (3mm)3/32" - 1/8" - 5/32"3/32" - 1/8" - 5/32"

01/04/2014

(Automatic, Manual, Machine, or Semi-Automatic)

NO

***
ALL
NA

Double Bevel

NA
NA

5.17
EM-12K

6
EM-12K

F7A2

NA
NA

SFA 5.17

5.1

4
E-7018

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX
(Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Revision No. 2
Revision Date: 20/06/2012

Electrodo

1 2

ASTM A36

**************

E-7018

**************

all3/16" / 2"

1

X SAW

1

(Refer to both backing and retainers)

1

X SMAW
Welding Metal

More details of the joint are specificated on PQR

2mm +/- 1mm

1

F-AAC-031-ME

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Page 2

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX
(Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Revision No. 2
Revision Date: 20/06/2012

WPS No. Rev.

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of groove Temperature Range
Welding Progression: Up Down **** Time Range
Positions(s) Of fillet Other
Other

GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, minimun Gas(es) (Mixture) Flow Rate
Interpass Temperature, maximun
Preheat Maintenance Shielding
Othe Trailing

Backing
Other

CARACTERÍSTICAS ELÉCTRICAS (QW-409)

Amps and Volts or power or energy range, should be recorded for each electrode size, position or thickness.

Pulsing Corrurrent Heat Input (max.)
Tungsten Electrode Size and Type

Mode of Metal Transfer for GMAW (FCAW)

Other

TECHNIQUE (QW-410)
String or Weave Bead
Orifice, Nozzle, or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.)

Method of Back Gouging
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (Per Side)
Multiple or Single Electrodes
Electrode Spacing
Peening
Other

NA
NO

NO

***
Arc Air

Arc Air
********

Multiple en los dos lados

***

NO

SMAW 1 y n+1 Ondeado / SAW 2-n+1 Recto

NO

12-25 V

14-25 V

95-110

400- 530

***

***

DC+

DC+

Diámetro

Filler Metal

2-6

2-6

Other (p.e. Remarks,
Comments, Hot Wire,

Téchnique, etc.)

NA
NA

1275 J/mm
NA

NA
NA

Multiple

(Tungsteng puro, 2% de Thorzed, etc.)

(Spray, Short Circuiting Arc, etc.)

NA

NO

12mm - 25mm

100-145

350-700

NA

123-181
Inch/min

NO

NO

NO NA NA
NO NA

SMAW: ALL SAW: FLAT

NA

SMAW: ALL SAW: F, H

100°C (212°F)

NA
NO

Energy of
power

Wire feed
Speed

(inch/min)

Travel
Speed

(mm/min)

Volts
(range)

300°C (572°F)
as welder

QW-482 (Back)

SMAW UP

1-n

n+1

SMAW

SAW

E7018

EM-12K

3/32"(2,4mm)1
/8" (3mm)

3/32"(2,4mm)
1/8" (3mm)

Current
Type and
Polarity

Amps
(range)

ProcessPass(es)

Clasificación

0SMAW SAW- B161-PL-001

F-AAC-031-ME

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Page 3

Procedure Qualification Record No.
WPS No.
Welding Process(es)
Type(s) (Automatic, Manual, Machine, or Semi-Automatic) MANUAL- SEMI-AUTOMATIC

JUNTA (QW-402)
Joint Desing : DOBLE V
Backing: BASE MATERIAL
ANGLE: 60° +/- 5°
Root Spacing: 2 +/- 1 mm
Points: 3 Minimo
Others: See drawings details

BASE METALS (QW-403)
Material Specl Temperature
Type/Grade, or UNS Number Time
P-No. Group No. 1 a P-No. 1 Gruop. No. Other
Thickness of Test Coupon
Diameter of Test Coupon
Maximum Pass Thickness
Other GAS (QW-408)

Gas(es) Mixture Flow Rate

Shielding N/A N/A N/A
FILLER METALS (QW-404) Trailing. N/A N/A N/A

Backing N/A N/A N/A
SFA Specification Other N/A N/A N/A
AWS Classification

Filler Metal F-No. ELECTRICAL CHARACTERISTICS (QW-409)
Weld Metal Analysis A-No.
Size of Filler Metal Current
Filler Metal Product Form Wire Polarity
Supplemental Filler Metal N/A
Electrode Flux Classification Tungsten Electrode Size N/A
Flux Type Mode of Metal Transfer for GMAW (FCAW)

Heat Input
Weld Metal Thickness Other N/A
Other

POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove SMAW: ALL SAW FLAT Travel Speed SMAW: ONDEADA SAW: RECTA
Weld Progression (Uphill, Downhill) SMAW: Uphill, SAW: N/A String or Weave Bead SMAW: ONDEADA SAW: RECTA
Other *** Oscillation NO

Multipass or Single Pass (Per Side) MULTIPLE
PREHEAT (QW-406) Single or Multiple Electrodes MULTIPLE
Preheat Temperature 100°C Other
Interpass Temperature 180°C (350°F)
Other ***

6

PROCEDURE QUALIFICATION RECORD (PQR) QW-483 According ASME, Sección IX
(Ver QW-200.2, Sección IX, ASME Boiler and Pressure Vessel Code)

Revision No. 2
Revision Date: 20/06/2012

ESAB OK 350
F7A2

SFA 5.17
N/A

EM 12K

14mm

PQR 'SMAW-SAW-PL-001

A-36

4

SMAW_SAW

N/A
1756,7 J/mm

1

Flux Trade Name

1/8" (3.8mm)

N/A
N/A

POSITIVA

5.1 & 5.5 5.17
E7018

N/A

8mm

1

Amps. 100-145 AMP Volts 12-25V

1 2

1/8" (3.8mm) SMAW: DC(+), SAW: DC(+)
Electrode

****

PWHT (QW-407)

Percent Composition

Company HL INGENIEROS Para CEMENTOS PANAM

SMAW-PL-003-B161 Date 05/07/2014

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

1" (25,4mm)
N.A.

+++++

N/A
N/A

1 1

F-AAC-198-ME

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Page 4

PQR No.

Comments

Result — Satisfactory: Yes No Penetration into Parent Metal: Yes No
Macro — Results

Type of Test
Deposit Analysis
Other

Welder’s Name Clock No. N/A Stamp. No
Test guided by Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Munufacturer

Date Certified by

Resultado

Less at3 mm Open Discontinuity
Not Discontinuity

Less at3 mm Open Discontinuity
Not Discontinuity

I-14197

% Shear

Toughness Tests (QW-170)

WEST ARCO

Temp.

19,4°C
19,4°C
19,4°C
19,4°C9,69mm

WELDING
THICKNESS IN

CUPON

25,05
25,05
25,05

Length

25,05
Side
Side

Bending Type

Side
Side 164mm

164mm

Pedro Beltran, Luis Coy

HL INGENIEROS

Other Tests

(Detail of record of tests are illustrative only and may be modified to
conform to the type and number of tests required by the Code )

N/A

Fillet-Weld Test (QW-180)

X

Impact Values

Base Material

Drop Weight Break (Y/N)

ft. - lbs. o J

164mm
DL2-197
DL3-197
DL4-197

Spécimen
No.

164mm

Width

PQR 'SMAW-SAW-PL-001

DL1-197

T21-197 18,80mm

Guided-Bend Tests (QW-160)

Notch
Location

9,79mm 184,05mm2 96377 524

Mils (in.) o mm
Spécimen

No.

Specimen
Size

Test
Temperature

T12-197 18,84mm 10.23mm 192,73mm2

T22-197 18,61mm 10mm 186,61mm2

9,94mm
9,96mm
9,68mm

98.225

Type of
Failure and

Location

AreaThickness

Welded Material
95473 513

518 Welded Material
510

T11-197 18,87mm 9,75mm 183.98mm2 95.357
Base Material

Ultimate
Unit Stress

(Mpa)

QW-483 (REVERSE)

Spécimen
No.

Width Ultimate
Total Load

(N)

Tensile Test (QW-150)

04/07/2014 OMAR PINILLA

F-AAC-198-ME

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